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Phox Elements
STUDIO NOTES
Firing · Kiln room

We only fire the kiln twice a month. Here is why.

A full kiln uses the same gas as a half-empty one, cracks fewer pots and gives the glazes the long, slow cool they need. It also means your mug might take three weeks. This is the honest version of that trade.
NO
Nell Okafor
Potter and co-owner, Pennyroyal Clayworks
PUBLISHED
22 September 2026
READING TIME
8 min read
FILED UNDER
Firing
Glazes
Studio life
On the first and third Thursday of each month, Tom lights the kiln at six in the morning and nobody opens it again until Saturday lunchtime. In between, every shelf is full. That rule is the single biggest reason our pots look the way they do.
We used to fire whenever we had enough for a kiln. That sounds sensible, but “enough” drifted. By the end of our first year we were firing half-loads every week because someone had promised a wedding set for Friday.

Why a full kiln matters

A kiln takes nearly the same gas to reach 1,260°C whether it holds forty pots or two hundred. Pack it full and each pot costs about 38p to fire. Fire it half empty and that goes over a pound, before counting the pots that crack.
“Half a kiln of mugs cools too fast. You open the door to crazing you can hear, a sound like ice on a pond.”
Tom Ashworth, who packs the kiln
Mass is the other half of it. A full kiln holds its heat, so it cools over thirty hours instead of twelve. Our celadons and the speckled oatmeal glaze only develop properly on that long cool; fired light, they come out glassy and flat.
The morning after a full glaze firing: 212 pots, three cracked.

What it means for your order

Anything made to order joins the next firing with space, which is usually one to three weeks away. We put the date on your order confirmation, and if a kiln fails we write to you the same day rather than letting the date slip quietly.
NEXT FIRING
Thursday 8 October. Orders placed by 2 October go in that kiln and ship by the 16th.